• Delamination Detection via Reconstructed Frequency Response Function of Composite Structures

      Shi, Yu; Alsaadi, Ahmed; Jia, Yu; University of Chester (Springer, 2019-07-05)
      Online damage detection technologies could reduce the weight of structures by allowing the use of less conservative margins of safety. They are also associated with high economical benefits by implementing a condition-based maintenance system. This paper presented a damage detection and location technique based on the dynamic response of glass fibre composite laminate structures (frequency response function). Glass fibre composite laminate plates of 200×200×2.64 mm, which had a predefined delamination, were excited using stationary random vibration waves of 500 Hz band-limited noise input at ≈1.5 g. The response of the structure was captured via Micro-ElectroMechanical System (MEMS) accelerometer to detect damage. The frequency response function requires data from damaged structures only, assuming that healthy structures are homogeneous and smooth. The frequency response of the composite structure was then reconstructed and fitted using the least-squares rational function method. Delamination as small as 20 mm was detected using global changes in the natural frequencies of the structure, the delamination was also located with greater degree of accuracy due to local changes of frequency response of the structure. It was concluded that environmental vibration waves (stationary random vibration waves) can be utilised to monitor damage and health of composite structures effectively.
    • Integration and Characterisation of Piezoelectric Macro-Fibre Composite on Carbon Fibre Composite for Vibration Energy Harvesting

      Shi, Yu; Piao, Chenghe; Fadlaoui, Dounia; Alsaadi, Ahmed; Jia, Yu; University of Chester (IOPScience, 2019-11-01)
      Carbon fibre composite is a strong and a lightweight structural material with applications in automotive, aerospace, medical and industrial applications. The integration of piezoelectric transducer films onto the composite stack can add vibration energy harvesting capabilities to enable net-zero-power autonomous sensing for an otherwise purely mechanical structure. A PZT macro-fibre composite is co-cured with a carbon/epoxy pre-preg in order to manufacture the multi-functional composite plate. Without noticeably increasing profile, adding weight or compromising mechanical integrity, the resultant mechanical plate can recover power from vibrational excitations. With a volume of 13.5 cm3, a peak average power of 9.25 mW was recorded at 2.66 ms −2 . The normalised power density of 97 µW cm −3 m −2 s4 is comparable to some of the state-of-the-art PZT generators reported in the literature.
    • Multiphysics vibration FE model of piezoelectric macro fibre composite on carbon fibre composite structures

      Jia, Yu; Wei, Xueyong; Xu, Liu; Wang, Congsi; Lian, Peiyuan; Xue, Song; Alsaadi, Ahmed; Shi, Yu; University of Chester; Xi'an Jiaotong University; Xidian University (Elsevier, 2018-12-21)
      This paper presents a finite element (FE) model developed using commercial FE software COMSOL to simulate the multiphysical process of pieozoelectric vibration energy harvesting (PVEH), involving the dynamic mechanical and electrical behaviours of piezoelectric macro fibre composite (MFC) on carbon fibre composite structures. The integration of MFC enables energy harvesting, sensing and actuation capabilities, with applications found in aerospace, automotive and renewable energy. There is an existing gap in the literature on modelling the dynamic response of PVEH in relation to real-world vibration data. Most simulations were either semi-analytical MATLAB models that are geometry unspecific, or basic FE simulations limited to sinusoidal analysis. However, the use of representative environment vibration data is crucial to predict practical behaviour for industrial development. Piezoelectric device physics involving solid mechanics and electrostatics were combined with electrical circuit defined in this FE model. The structure was dynamically excited by interpolated vibration data files, while orthotropic material properties for MFC and carbon fibre composite were individually defined for accuracy. The simulation results were validated by experiments with <10﹪ deviation, providing confidence for the proposed multiphysical FE model to design and optimise PVEH smart composite structures.