The design and fabrication of inexpensive highly efficient electrocatalysts for the production of hydrogen via the hydrogen evolution reaction (HER) underpin a plethora of emerging clean energy technologies. Herein, we report the fabrication of highly efficient electrocatalysts for the HER based on magnetron-sputtered MoS2 onto a nanocarbon support, termed MoS2/C. Magnetron sputtering time is explored as a function of its physiochemical composition and HER performance; increased sputtering times give rise to materials with differing compositions, i.e., Mo4+ to Mo6+ and associated S anions (sulfide, elemental, and sulfate), and improved HER outputs. An optimized sputtering time of 45 min was used to fabricate the MoS2/C material. This gave rise to an optimal HER performance with regard to its HER onset potential, achievable current, and Tafel value, which were −0.44 (vs saturated calomel electrode (SCE)), −1.45 mV s−1, and 43 mV dec−1, respectively, which has the highest composition of Mo4+ and sulfide (MoS2). Electrochemical testing toward the HER via drop casting MoS2/C upon screen-printed electrodes (SPEs) to electrically wire the nanomaterial is found to be mass coverage dependent, where the current density increases up to a critical mass (ca. 50 μg cm−2), after which a plateau is observed. To allow for a translation of the bespoke fabricated MoS2/C from laboratory to new industrial applications, MoS2/C was incorporated into the bulk ink utilized in the fabrication of SPEs (denoted as MoS2/C-SPE), thus allowing for improved electrical wiring to the MoS2/C and resulting in the production of scalable and reproducible electrocatalytic platforms. The MoS2/C-SPEs displayed far greater HER catalysis with a 450 mV reduction in the HER onset potential and a 1.70 mA cm−2 increase in the achievable current density (recorded at −0.75 V (vs SCE)), compared to a bare/unmodified graphitic SPE. The approach of using magnetron sputtering to modify carbon with MoS2 facilitates the production of mass-producible, stable, and effective electrode materials for possible use in electrolyzers, which are cost competitive to Pt and mitigate the need to use time-consuming and low-yield exfoliation techniques typically used to fabricate pristine MoS2.

We demonstrate a facile, low cost and reproducible methodology for the production of electrocatalytic 2D-MoSe2 incorporated/bulk modified screen-printed electrodes (MoSe2-SPEs). The MoSe2-SPEs outperform traditional carbon based electrodes, in terms of their electrochemical activity, towards the Hydrogen Evolution Reaction (HER). The electrocatalytic behaviour towards the HER of the 2D-MoSe2 within the fabricated electrodes is found to be mass dependent, with an optimal mass ratio of 10% 2D-MoSe2 to 90% carbon ink. MoSe2-SPEs with this optimised ratio exhibit a HER onset, Tafel value and a turn over frequency of ca. −460 mV (vs. SCE), 47 mV dec−1 and 1.48 respectively. These values far exceed the HER performance of graphite (unmodified) SPEs, that exhibit a greater electronegative HER onset and Tafel value of ca. −880 mV and 120 mV dec−1 respectively. It is clear that impregnation of 2D-MoSe2 into the MoSe2-SPEs bulk ink/structure significantly increases the performance of SPEs with respect to their electrocatalytic activity towards the HER. When compared to SPEs that have been modified via a drop-casting technique, the fabricated MoSe2-SPEs exhibit excellent cycling stability. After 1000 repeat scans, a 10% modified MoSe2-SPE displayed no change in its HER onset potential of −450 mV (vs. SCE) and an increase of 31.6% in achievable current density. Conversely, a SPE modified via drop-casting with 400 mg cm−2 of 2D-MoSe2 maintained its HER onset potential of −480 mV (vs. SCE), however exhibited a 27.4% decrease in its achievable current density after 1000 scans. In addition to the clear performance benefits, the production of MoSe2-SPEs mitigates the need to post hoc modify an electrode via the drop-casting technique. We anticipate that this facile production method will serve as a powerful tool for future studies seeking to utilise 2D materials in order to mass-produce SPEs/surfaces with unique electrochemical properties whilst providing substantial stability improvements over the traditionally utilised technique of drop-casting.