• Effect of surface micro-pits on mode-II fracture toughness of Ti-6Al-4V/PEEK interface

      Pan, Lei; Pang, Xiaofei; Wang, Fei; Huang, Haiqiang; Shi, Yu; Tao, Jie; Nanjing University of Aeronautics and Astronautics; University of Chester (Elsevier, 2019-08-17)
      Herein, the delamination issue of TiGr(TC4/PEEK/Cf) laminate is addressed by investigating the influence of TC4(Ti-6Al-4V) surface micro-pits on mode-II interfacial fracture toughness of TC4/PEEK interface through experimental and finite element modeling. The micro-pits unit cell, unit strip and the end notched flexure (ENF) models are established based on the finite element simulations and the effect of micro-pit size parameters is studied in detail. The results of micro-pits unit cell model reveal that the presence of micro-pits can effectively buffer the interfacial stress concentration under mode-II loading conditions. Furthermore, the micro-pits unit strip model, with different micro-pit sizes, is analyzed to obtain the interface parameters, which are converted and used in the ENF model. Both the unit strip and ENF models conclude that the presence of interfacial micro-pits effectively improves the mode-II fracture toughness. It is worth mentioning that the utilization of converted interface parameters in ENF model avoided the limitation of micro-pit size and reduced the workload. Finally, the experimental and computational ENF results exhibited excellent consistency and confirmed the reliability of the proposed finite element models. The current study provides useful guidelines for the design and manufacturing of high-performance TC4/PEEK interfaces for a wide range of applications.
    • Enhancement in Interfacial Adhesion of Ti/Polyetheretherketone by Electrophoretic Deposition of Graphene Oxide

      Pan, Lei; Lv, Yunfei; Nipon, Roy; Wang, Yifan; Duan, Lixiang; Hu, Jingling; Ding, Wenye; Ma, Wenliang; Tao, Jie; Shi, Yu; et al. (Wiley, 2019-03-24)
      This article discusses about the significance of graphene oxide (GO) deposition on the surface of a titanium plate by electrophoretic deposition (EPD) method to improve the adhesive strength of Ti/polyetheretherketone (PEEK) interfacial adhesive. Firstly, the anodic EPD method was applied to a water dispersion solution of GO, and then the morphology and the properties of titanium plate surface were characterized by scanning electron microscopy and contact angle measurements before and after GO deposition. Furthermore, the changes in the properties of GO after heating at 390°C were characterized by Raman and Fourier transform infrared spectroscopies. According to the results of single lap tensile shear test, the adhesion strength of Ti/PEEK interface after the anodization and deposition of GO was 34.94 MPa, an increase of 29.2% compared with 27.04 MPa of sample with only anodization. Also, the adhesion strengths were 58.1 and 76.5% higher compared with the samples of only GO deposited (22.1 MPa) and pure titanium (19.8 MPa), respectively.
    • Enhancing interfacial strength between AA5083 and cryogenic adhesive via anodic oxidation and silanization

      Lei, Pan; Zhang, Aiai; Zheng, Zengmin; Duan, Lixiang; Zhang, Lei; Shi, Yu; Tao, Jie; Nanjing University of Aeronautics and Astronautics; University of Chester (Elsevier, 2018-04-27)
      AA5083 aluminum alloy was treated in turn with phosphoric-sulfuric acid anodic oxidation and then with silanization using the silane coupling agent KH560. A chemical bond (Si-O-Al) was created between the aluminum alloy and silane film, and a dehydration condensation reaction occurred between the silane film and cryogenic adhesive to enhance the bonding strength between the aluminum alloy and the cryogenic adhesive. Scanning electron microscopy, Energy dispersive spectroscopy, and Fourier transform infrared spectroscopy were used to explore the interfacial characteristics of the aluminum alloy both with and without the applied treatment. Furthermore, single lap shear tests and durability tests were performed to assess the adhesive strength of the interface between the aluminum alloy and the cryogenic adhesive at low temperature. The most improved interfacial strength using the anodic oxidation and the silanization treatments reached 33.96 MPa at −60 °C. The interface strength with the same treatments after the durability test was 25.4 MPa.
    • Vibration energy harvesting of multifunctional carbon fibre composite laminate structures

      Alsaadi, Ahmed; Shi, Yu; Pan, Lei; Tao, Jie; Jia, Yu; University of Chester; Nanjing University of Aeronautics and Astronautics
      A sustainable power supply for a wide range of applications, such as powering sensors for structural health monitoring and wireless sensoring nodes for data transmission and communication used in unmanned air vehicles, automobiles, renewable energy sectors, and smart city technologies, is targeted. This paper presents an experimental and numerical study that describes an innovative technique to harvest energy resulted from environmental vibrations. A piezoelectric energy harvester was integrated onto a carbon fibre reinforced polymer (CFRP) laminate structure using the co-curing method. The integrated composite with the energy harvester was lightweight, flexible and provided robust and reliable energy outcomes, which can be used to power different low-powered wireless sensing nodes. A normalised power density of 97  μW cm−3m−2s4 was obtained from resonance frequency of 46 Hz sinusoidal waves at amplitude of 0.2 g; while the representative environmental vibration waves in various applications (aerospace, automotive, machine and bridge infrastructure) were experimentally and numerically investigated to find out the energy that can be harvested by such a multifunctional composite structure. The results showed the energy harvested at different vibration input from various industrial sectors could be sufficient to power an autonomous structural health monitoring system and wireless communications by the designed composite structure.