• Additively Manufactured Graphitic Electrochemical Sensing Platforms

      Foster, Christopher W; El Bardisy, Hadil M; Down, Michael P; Keefe, Edmund M; Smith, Graham C; Banks, Craig E; Manchester Metropolitan University (Foster, El Bardisy, Down, Keefe, Banks), University of Chester (Smith) (Elsevier, 2020-02-01)
      Additive manufacturing (AM)/3D printing technology provides a novel platform for the rapid prototyping of low cost 3D platforms. Herein, we report for the first time, the fabrication, characterisation (physicochemical and electrochemical) and application (electrochemical sensing) of bespoke nanographite (NG)-loaded (25 wt. %) AM printable (via fused deposition modelling) NG/PLA filaments. We have optimised and tailored a variety of NG-loaded filaments and their AM counterparts in order to achieve optimal printability and electrochemical behaviour. Two AM platforms, namely AM macroelectrodes (AMEs) and AM 3D honeycomb (macroporous) structures are benchmarked against a range of redox probes and the simultaneous detection of lead (II) and cadmium (II). This proof-of-concept demonstrates the impact that AM can have within the area of electroanalytical sensors.
    • Next-Generation Additive Manufacturing of Complete Standalone Sodium-Ion Energy Storage Architectures

      Down, Michael P.; Martinez-Perinan, Emiliano; Foster, Christopher W.; Lorenzo, Encarnacion; Smith, Graham C.; Banks, Craig E.; Manchester Metropolitan University (Down, Martinez-Perinan, Foster, Banks), Universidad Autonoma Madrid (Lorenzo), University of Chester (Smith) (Wiley, 2019-02-10)
      The first entirely AM/3D-printed sodium-ion (full-cell) battery is reported herein, presenting a paradigm shift in the design and prototyping of energy- storage architectures. AM/3D-printing compatible composite materials are developed for the first time, integrating the active materials NaMnO2 and TiO2 within a porous supporting material, before being AM/3D- printed into a proof-of-concept model based upon the basic geometry of commercially existing AA battery designs. The freestanding and completely AM/3D-fabricated device demonstrates a respectable performance of 84.3 mAh g-1 with a current density of 8.43 mA g-1; note that the structure is typically comprised of 80% thermoplastic, but yet, still works and functions as an energy-storage platform. The AM/3D-fabricated device is critically benchmarked against a battery developed using the same active materials, but fabricated via a traditional manufacturing method utilizing an ink-based/doctor-bladed methodology, which is found to exhibit a specific capacity of 98.9 mAh m-2 (116.35 mAh g-1). The fabrication of fully AM/3D-printed energy-storage architectures compares favorably with traditional approaches, with the former providing a new direction in battery manufacturing. This work represents a paradigm shift in the technological and design considerations in battery and energy-storage architectures